© 2023 Drake Smith - Please do not use or reproduce this elsewhere. Feel free to link to it though. Engine Coolant Temperature Sensor K75, K100, K1 & K1100 Introduction: The engine temperature sensor is located in the metal coolant exit pipe coming out of the cylinder head at the top left front of the engine behind the lower left corner of the radiator. This applies to all K75s, K100s, K1s and K1100s.
Example: K75 Temperature Sensor Location (all other Ks are similar) Note: For Ks equipped with a round temperature gauge there is a second water temperature sensor located at the bottom of the water pump in the drain hole. It only connects to the temp gauge and has nothing to do with engine fueling or fan operation. Access K75/K100 Coolant Temp Sensor: Follow this link. Temp Sensor Part Numbers: You can buy the Bosch temp sensor from your BMW dealer but it's usually less expensive to buy it using the Bosch part number.
How The Cooling System Works K75/K100: The dual temp sensor sends signals (resistance to ground) to both the L-Jetronic for fuel control as well as to the white temp relay in the relay box to control radiator fan operation and the instrument cluster warning light. K100RS4V/K1/K1100: The temp sensor sends a signal (via resistance) to the Motronic to control fueling, radiator fan operation (via the fan relay) and the instrument cluster warning light. Fueling: Based on the resistance from the temp sensor either the L-Jetronic or Motronic controls how rich/lean the fuel/air mixture is. As the temperature increases and the temp sensor resistance decreases the fuel/air mixture is leaned out. Cooling System States: K bikes go through several states as the engine heats up. (K75/K100 values in red, 4V values in green, black for both)
Temp Sensor Troubleshooting Symptoms: Poor mileage - If a temp sensor is failing then the L-Jetronic or Motronic will think that the engine is cooler than it really is and the fuel/air mixture will be too rich. Overfueling: - Fuel in exhaust headers Dark exhaust fumes - Because the mixture is too rich. Fouled spark plugs - Because the mixture is too rich. Overheating when stopped - Because the radiator fan is not coming on when it should. Note that this can also be caused by a failed radiator fan. K75/K100(2V): The temp sensor is a dual sensor. It grounds via the mounting threads and has two VIO/GRN wires: one to the L-Jetronic control unit to control fueling and another to the white thermostat relay on the right side of the relay box under the tank. Wiring diagram: Click to enlarge 1) Test the temp sensor by using an ohmmeter to measure the resistance between the Pin 10 of the L-Jetronic connector and ground. Pins 5 and 13 are ground but any ground on the bike should work.
Just make contact with the connector terminal. Do not jam the ohmmeter probe into the terminal as that might damage the terminal. 2) Test the thermostat relay lead of the temp sensor by measuring the resistance between Pin E of the thermo relay socket and ground.
The blue column in this table shows the specification resistance for each temperature but readings within 10% should be OK.
K100RS4V, K1 & Early K1100s: Test the temp sensor by using an ohmmeter to measure the resistance between pins 21(VIO) and 32(BRN/YEL) of the Motronic connector. Just make contact with the connector terminals. Do not jam the ohmmeter probes into the terminals as that might damage the terminals. Note: I do not have the data specs for this sensor. If you have them please email me at smithduck@gmail.com to update this page. K1100s - 94 & Later: Test the temp sensor by using an ohmmeter to measure the resistance between pins 7(VIO) and 14(BRN/YEL) of the Motronic connector. Just make contact with the connector terminals. Do not jam the ohmmeter probes into the terminals as that might damage the terminals.
Temp sensor torque - 9 Nm (6.6 ft-lb, 80 in-lb) Fan Troubleshooting K75/K100(2V): The fan should run when you put 12V+ to the A2 terminal of the thermo relay socket. You can do this by shorting Pin 15 to Pin A2 of the socket.
If you ground Pin E with the relay plugged then the fan should come on and the temperature warning light in the instrument cluster should illuminate. K100RS4V, K1, K1100: The fan should run when you ground the BLU/YEL wire to the fan relay. (Pin 85)
Replace Radiator Fan Click here: Radiator Fan Replacement/Repair
© 2023 Drake Smith - Please do not use or reproduce this elsewhere. Feel free to link to it though. |